Bandsaw Blade Length Calculator

Calculate the correct bandsaw blade length for your saw's wheel diameter and spacing

The bandsaw blade length calculator gives you the exact blade length needed based on your saw's wheel diameter and wheel center-to-center distance. Use this when replacing a blade or buying a bandsaw to confirm compatible blade sizes.

Bandsaw Blade Length Calculator

Units:
in

Both wheels should be same diameter

in

Axle center to axle center with blade tensioned

Common Bandsaw Blade Sizes

Saw SizeCommon LengthMetricExample Saws
9"59-1/2" – 62"1,511–1,575mmWEN, SKIL small saws
12"80" – 82"2,032–2,083mmDelta 28-150, WEN 3962
14"93-1/2"2,375mmJet JWBS-14, Delta 28-280
16–18"105" – 131"2,667–3,327mmGrizzly G0555, larger floor saws

How to Measure Bandsaw Blade Length

This bandsaw blade length calculator uses the geometric formula for two equal wheels connected by a belt. The result tells you exactly what blade to order when replacing a worn or broken blade.

Measure Center Distance Correctly

The center-to-center distance should be measured with a blade installed and tensioned at normal operating tension. Tensioning raises the upper wheel slightly — if you measure without tension, the calculated blade will be slightly short. Most 14\" benchtop saws have 13–14\" center distance.

Rounding and Blade Sizes

Bandsaw blades are sold in standard increments — usually 1/2\" or 1\" intervals. Round your calculated length up to the next available size. A blade 1–2\" longer than calculated is usually fine; the upper wheel's tensioning mechanism accommodates small variations.

Frequently Asked Questions

Is this bandsaw blade length calculator free?

Yes, completely free. All calculations run locally in your browser.

How do I calculate bandsaw blade length?

Blade length = (π × wheel diameter) + (2 × wheel center distance). For a 14" bandsaw with 13.5" center-to-center distance: (3.1416 × 14) + (2 × 13.5) = 43.98 + 27 = 70.98". Round up to nearest 1/2" or 1" increment — 71" or 72" blade.

What is the most common bandsaw blade length?

The 93-1/2" blade is the most common, fitting many 14" benchtop bandsaws (Jet, Delta, Grizzly, WEN). Other common sizes: 56" (9" saws), 80" (12" saws), 105" (16" saws), 131" (18" saws). Always measure your specific saw before ordering.

What width bandsaw blade should I use?

Blade width depends on the minimum curve radius you need: 1/4" blade cuts 1" radius curves; 1/2" blade cuts 3" radius; 3/4" blade for straight or gentle curves only. For resawing, use the widest blade your saw accepts (typically 1/2" to 3/4"). Wider blades track straighter and resist drift.

How tight should a bandsaw blade be tensioned?

Most manufacturers recommend tensioning until the blade deflects about 1/4" when pushed sideways with your thumb in the middle of the unsupported span. Over-tensioning fatigues the blade and stresses the saw frame. Under-tensioning causes blade drift and poor cuts.